Shot peening is a controlled cold working process that improves fatigue strength, prevents crack initiation and extends the service life of critical components.
Shot peening is a mechanical surface enhancement process where small spherical media particles (cut wire shot) are projected at high velocity onto the surface of a component.
Each impact creates a small indentation that plastically deforms the surface layer, generating compressive residual stresses that improve fatigue strength, stress corrosion resistance and overall component performance.
Introducing compressive residual stresses to significantly increase fatigue strength.
Components perform better in corrosive environments and resist stress related failures.
Improves surface hardness and resistance to wear for moving components.
Critical components perform consistently under cyclic loading conditions.
Longer service life results in lower maintenance requirements and reduced downtime.
Enhances surface condition without compromising dimensional accuracy.
Parts are inspected before processing to ensure suitability.
Appropriate cut wire shot is selected based on material, geometry and intensity.
Components are exposed to controlled streams of shot media at high velocity.
Coverage percentage is measured to verify complete and uniform treatment.
Intensity is verified using Almen strips to ensure process consistency.
Finished components undergo final inspection and are approved for delivery.
We manufacture premium quality Cut Wire Shot designed for precision shot peening applications.
| Material | Carbon Steel / Stainless Steel / Aluminum / Copper / Nickel |
| Size Range | 0.20 mm – 2.50 mm |
| Hardness | 40 – 65 HRC (Material Dependent) |
| Shape | Cylindrical (Cut Wire) |
| Density (Approx.) | Carbon Steel – 7.80 g/cm³ Stainless Steel – 7.90 g/cm³ Aluminum – 2.70 g/cm³ |
